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Tailoring Li–Al–O Interphases in Garnet-Type Solid-State Electrolytes via Powder Atomic Layer Deposition

ACS Applied Materials & Interfaces, vol. 18, pp. 18955–18968

Abstract

High Resolution Image Download MS PowerPoint Slide Garnet-type Li 6.4 La 3 Zr 1.4 Ta 0.6 O 12 (LLZTO) solid-state electrolyte (SSE) faces challenges such as high interfacial resistance and lithium dendrite propagation. Meanwhile, atomic layer deposition (ALD) offers precise control over surface chemistry and nanoscale interfacial structures, enabling critical advancements in SSE design. Here, we investigate the influence of Al 2 O 3 ALD powder coatings on LLZTO, with emphasis on structural evolution, chemical interdiffusion, and electrochemical performance. 27 Al magic angle spinning NMR, XPS, and STEM measurements confirm lithium diffusion during ALD, forming a compositionally graded, nanocrystalline Li–Al–O interphase. Subsequently, this ALD layer forms a multiphase microstructure during high-temperature sintering comprising LiAlO 2, Li 2 ZrO 3, and LaAlO 3 with their phase fractions and spatial distribution being directly controlled by ALD coating thickness, enabling tunable densification and ion transport characteristics. Thickness-dependent regimes of sintering are introduced, which, evaluated by electrochemical experiments, show that medium-thickness coatings of ∼6.8 nm (25 ALD cycles) yield optimal performance. With a room temperature ionic conductivity of 0.39 mS cm –1 and a critical current density of 0.35 mA cm –2, they outperform both thinner and thicker coatings, as the former suffer from insufficient densification, while the latter suffer from phase overgrowth. This work provides mechanistic insight into the ALD-guided modification of the chemical and morphological landscape of garnet-type SSEs. More broadly, it establishes design principles for engineering interphases with tailored transport properties, offering a scalable and tunable strategy for advancing the performance of solid-state lithium metal batteries.

Authors 9

  1. Michael K. Steinhoff corresponding Aachen

    RWTH Aachen University · Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

    Material and Processes of Electrochemical Energy Storage and Conversion

    RWTH Aachen University

  2. Anna Domgans Aachen

    RWTH Aachen University · Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

    Material and Processes of Electrochemical Energy Storage and Conversion

    RWTH Aachen University

  3. Jehad Ahmed Aachen

    RWTH Aachen University · Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

    Material and Processes of Electrochemical Energy Storage and Conversion

    RWTH Aachen University

  4. Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

  5. Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

  6. Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

  7. Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

  8. Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

  9. RWTH Aachen University · Forschungszentrum Jülich

    Affiliation as printed

    Forschungszentrum Jülich

    Institute of Energy Technologies─Fundamental Electrochemistry (IET-1)

    Material and Processes of Electrochemical Energy Storage and Conversion

    RWTH Aachen University

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References 69