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What does cell therapy manufacturing cost? A framework and methodology to facilitate academic and other small-scale cell therapy manufacturing costings

Cytotherapy, vol. 22, pp. 388–397

Abstract

BACKGROUND AIMS: Recent technical and clinical advances with cell-based therapies (CBTs) hold great promise in the treatment of patients with rare diseases and those with high unmet medical need. Currently the majority of CBTs are developed and manufactured in specialized academic facilities. Due to small scale, unique characteristics and specific supply chain, CBT manufacturing is considered costly compared to more conventional medicinal products. As a result, biomedical researchers and clinicians are increasingly faced with cost considerations in CBT development. The objective of this research was to develop a costing framework and methodology for academic and other small-scale facilities that manufacture cell-based therapies. METHODS: We conducted an international multi-center costing study in four facilities in Europe using eight CBTs as case studies. This study includes costs from cell or tissue procurement to release of final product for clinical use. First, via interviews with research scientists, clinicians, biomedical scientists, pharmacists and technicians, we designed a high-level costing framework. Next, we developed a more detailed uniform methodology to allocate cost items. Costs were divided into steps (tissue procurement, manufacturing and fill-finish). The steps were each subdivided into cost categories (materials, equipment, personnel and facility), and each category was broken down into facility running (fixed) costs and operational (variable) costs. The methodology was tested via the case studies and validated in developer interviews. Costs are expressed in 2018 euros (€). RESULTS: The framework and methodology were applicable across facilities and proved sensitive to differences in product and facility characteristics. Case study cost estimates ranged between €23 033 and €190 799 Euros per batch, with batch yield varying between 1 and 88 doses. The cost estimations revealed hidden costs to developers and provided insights into cost drivers to help design manufacturing best practices. CONCLUSIONS: This framework and methodology provide step-by-step guidance to estimate manufacturing costs specifically for cell-based therapies manufactured in academic and other small-scale enterprises. The framework and methodology can be used to inform and plan cost-conscious strategies for CBTs.

Authors 23

  1. Renske M.T. ten Ham corresponding

    Utrecht University · Medicines Evaluation Board

    Affiliation as printed

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS); Dutch Medicines Evaluation Board, Utrecht, The Netherlands. Electronic address: R.M.T.tenHam@uu.nl

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS)

    Dutch Medicines Evaluation Board, Utrecht, The Netherlands

  2. Utrecht University

    Affiliation as printed

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS)

  3. Utrecht University

    Affiliation as printed

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS); Innovation Studies, Copernicus Institute of Sustainable Development, Utrecht University

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS)

    Innovation Studies, Copernicus Institute of Sustainable Development, Utrecht University

  4. Utrecht University · University Medical Center Utrecht

    Affiliation as printed

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS); Julius Centre for Health Sciences and Primary Care, University Medical Centre Utrecht, Utrecht University

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS)

    Julius Centre for Health Sciences and Primary Care, University Medical Centre Utrecht, Utrecht University

  5. Utrecht University · Lygature

    Affiliation as printed

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS); Lygature, Utrecht

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS)

    Lygature, Utrecht

  6. Utrecht University

    Affiliation as printed

    Division of Pharmacoepidemiology and Clinical Pharmacology of the Utrecht Institute for Pharmaceutical Sciences (UIPS)

  7. Leiden University Medical Center

    Affiliation as printed

    Department of Hematology, Leiden University Medical Center, Leiden, The Netherlands

  8. Leiden University Medical Center

    Affiliation as printed

    Department of Hematology, Leiden University Medical Center, Leiden, The Netherlands

  9. Leiden University Medical Center

    Affiliation as printed

    Department of Immunohematology and Blood transfusion, Leiden University Medical Center, Leiden, The Netherlands

  10. Leiden University Medical Center

    Affiliation as printed

    Department of Immunohematology and Blood transfusion, Leiden University Medical Center, Leiden, The Netherlands

  11. Leiden University Medical Center · Sanquin · Jon J van Rood Centre for Clinical Transfusion Research

    Affiliation as printed

    Department of Immunohematology and Blood transfusion, Leiden University Medical Center, Leiden, The Netherlands; Sanquin Research, Center for Clinical Transfusion Research and Jon J van Rood Center for Clinical Transfusion Science, Leiden University Medical Center, Leiden, Netherlands

    Department of Immunohematology and Blood transfusion, Leiden University Medical Center, Leiden, The Netherlands

    Sanquin Research, Center for Clinical Transfusion Research and Jon J van Rood Center for Clinical Transfusion Science, Leiden University Medical Center, Leiden, Netherlands

  12. Leiden University Medical Center

    Affiliation as printed

    Department of Clinical Pharmacy and Toxicology, Leiden University Medical Center, Leiden, The Netherlands

  13. Radboud University Medical Center

    Affiliation as printed

    Department of Pharmacy, Radboud university medical center, Nijmegen, The Netherlands

  14. Radboud University Nijmegen · Radboud University Medical Center · Radboud Institute for Molecular Life Sciences

    Affiliation as printed

    Department of Tumor Immunology, Radboud university medical center, Radboud Institute for Molecular Life Sciences, Nijmegen, The Netherlands

  15. Radboud University Nijmegen · Radboud University Medical Center · Radboud Institute for Molecular Life Sciences

    Affiliation as printed

    Department of Tumor Immunology, Radboud university medical center, Radboud Institute for Molecular Life Sciences, Nijmegen, The Netherlands

  16. Radboud University Nijmegen · Radboud University Medical Center · Radboud Institute for Molecular Life Sciences

    Affiliation as printed

    Department of Tumor Immunology, Radboud university medical center, Radboud Institute for Molecular Life Sciences, Nijmegen, The Netherlands

  17. Scottish National Blood Transfusion Service

    Affiliation as printed

    Advanced Therapeutics, Scottish National Blood Transfusion Service, Edinburgh, United Kingdom

  18. Radboud University Medical Center · Radboud Institute for Molecular Life Sciences

    Affiliation as printed

    Laboratory of Haematology, Department of Laboratory Medicine, Radboud university medical center, Radboud Institute for Molecular Life Sciences, Nijmegen, The Netherlands

  19. Medicines Evaluation Board

    Affiliation as printed

    Dutch Medicines Evaluation Board, Utrecht, The Netherlands

  20. Leiden University Medical Center

    Affiliation as printed

    Department of Clinical Pharmacy and Toxicology, Leiden University Medical Center, Leiden, The Netherlands

  21. Scottish National Blood Transfusion Service

    Affiliation as printed

    Advanced Therapeutics, Scottish National Blood Transfusion Service, Edinburgh, United Kingdom

  22. Scottish National Blood Transfusion Service

    Affiliation as printed

    Advanced Therapeutics, Scottish National Blood Transfusion Service, Edinburgh, United Kingdom

  23. Medicines Evaluation Board

    Affiliation as printed

    Dutch Medicines Evaluation Board, Utrecht, The Netherlands

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References 38