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Energy‐Efficient Induction Carbonization: Tailoring Pore Structures in Hard Carbon Anodes Toward Enhanced Electrochemical Performance

Carbon Energy, vol. 8

Abstract

ABSTRACT Hard carbon (HC) is currently the predominant anode material for sodium‐ion batteries; however, its practical application is still limited by insufficient initial Coulombic efficiency (ICE) and plateau capacity. Meanwhile, conventional HC production relies on energy‐intensive carbonization processes with considerable carbon emissions. Here, an induction heating carbonization strategy is developed for extruded biocarbon columns derived from biomass‐based biochar and bio‐oil, enabling simultaneous enhancement of electrochemical performance and production sustainability. Bio‐oil combined with high‐pressure extrusion suppresses open pores, whereas induction heating generates localized eddy currents and concentrated Joule heating that accelerate carbon rearrangement and promote closed pore formation. As a result, the closed‐to‐open pore volume ratio increases from 0.32 to 85.18, leading to improved ICE (95.0% vs. 84.4%) and plateau capacity ratio (77.6% vs. 64.7%) relative to conventional carbonized HC. Life‐cycle assessment further indicates an approximately 35% reduction in global warming potential. Overall, this work presents an energy‐efficient, low‐emission route for producing high‐performance HC anodes.

Authors 19

  1. KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

  2. Zhengzhou University

    Affiliation as printed

    Interdisciplinary Research Center for Sustainable Energy Science and Engineering (IRC4SE2), School of Chemical Engineering Zhengzhou University Zhengzhou Henan China

  3. KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

  4. Uppsala University

    Affiliation as printed

    Department of Chemistry—Ångström Laboratory Uppsala University Uppsala Sweden

  5. Karlsruhe Institute of Technology · RWTH Aachen University

    Affiliation as printed

    Institute for Technology Assessment and Systems Analysis (ITAS) Karlsruhe Institute of Technology Karlsruhe Germany

    Institute of Technical Thermodynamics RWTH Aachen University Aachen Germany

  6. State Key Laboratory of Coal Combustion · Huazhong University of Science and Technology · KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

    State Key Laboratory of Coal Combustion, School of Energy and Power Engineering Huazhong University of Science and Technology Wuhan Hubei China

  7. Uppsala University

    Affiliation as printed

    Department of Chemistry—Ångström Laboratory Uppsala University Uppsala Sweden

  8. Uppsala University

    Affiliation as printed

    Department of Chemistry—Ångström Laboratory Uppsala University Uppsala Sweden

  9. KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

  10. Uppsala University

    Affiliation as printed

    Department of Chemistry—Ångström Laboratory Uppsala University Uppsala Sweden

  11. Zhengzhou University

    Affiliation as printed

    Interdisciplinary Research Center for Sustainable Energy Science and Engineering (IRC4SE2), School of Chemical Engineering Zhengzhou University Zhengzhou Henan China

  12. Karlsruhe Institute of Technology

    Affiliation as printed

    Institute for Technology Assessment and Systems Analysis (ITAS) Karlsruhe Institute of Technology Karlsruhe Germany

  13. Karlsruhe Institute of Technology · Helmholtz-Institute Ulm

    Affiliation as printed

    Helmholtz Institute Ulm (HIU) Ulm Germany

    Institute for Technology Assessment and Systems Analysis (ITAS) Karlsruhe Institute of Technology Karlsruhe Germany

  14. State Key Laboratory of Materials Processing and Die & Mould Technology · Huazhong University of Science and Technology

    Affiliation as printed

    State Key Laboratory of Materials Processing and Die & Mould Technology, School of Materials Science and engineering Huazhong University of Science and Technology Wuhan Hubei China

  15. State Key Laboratory of Coal Combustion · Huazhong University of Science and Technology · KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

    State Key Laboratory of Coal Combustion, School of Energy and Power Engineering Huazhong University of Science and Technology Wuhan Hubei China

  16. Uppsala University

    Affiliation as printed

    Department of Chemistry—Ångström Laboratory Uppsala University Uppsala Sweden

  17. KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

  18. KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

  19. Tong Han corresponding

    State Key Laboratory of Coal Combustion · Huazhong University of Science and Technology · KTH Royal Institute of Technology

    Affiliation as printed

    Department of Material Science and Engineering KTH Royal Institute of Technology Stockholm Sweden

    State Key Laboratory of Coal Combustion, School of Energy and Power Engineering Huazhong University of Science and Technology Wuhan Hubei China

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References 82