Dynamic Process Force Simulation Model for Multi-Axis Milling Processes
IFAC-PapersOnLine, vol. 58, pp. 1078–1083
Abstract
Process forces are critical in cutting operations, affecting tool integrity and product quality. Milling is characterized by rapid process force fluctuations and unpredictable tool wear, hindering closed-loop control systems in industry, so far. Establishing control strategies require a high developmental effort. A simulation-based framework of the milling process eases the design of novel control strategies. However, this requires a realistic model of the entire system, which is currently lacking. In this work, a dynamic force simulation model for both three- and multi-axis milling is proposed. The results show relative errors of the model between 4 . 6 % and 10 . 6 %.
Authors 5
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Affiliation as printed
Manufacturing Technology Institute (MTI), RWTH Aachen University, Aachen, Germany
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Affiliation as printed
Institute of Automatic Control (IRT), RWTH Aachen University, Aachen, Germany
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Affiliation as printed
Manufacturing Technology Institute (MTI), RWTH Aachen University, Aachen, Germany
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Thomas Bergs corresponding Aachen Fraunhofer Institute for Production Technology Manufacturing Technology Institute (MTI)
Fraunhofer Institute for Production Technology IPT · RWTH Aachen University
Affiliation as printed
Fraunhofer Institute for Production Technology (IPT), Aachen, Germany
Manufacturing Technology Institute (MTI), RWTH Aachen University, Aachen, Germany
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Affiliation as printed
Institute of Automatic Control (IRT), RWTH Aachen University, Aachen, Germany
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