Combined Probabilistic Approach and Stress State Dependency on the Failure Modeling of HPDC Aural-2 Alloy

Key engineering materials, vol. 926, pp. 1931–1938

Abstract

Both experimental method and numerical method are used to analyze the large variation in the material ductility of high pressure die casting (HPDC) Aural-2 alloy in the present work. The X-ray tomography (XRT) technique is used to characterize and reveal the significant variation of the internal porosity for the investigated material. The Mises plasticity model in conjunction with a mixed Swift-Voce hardening law, and a stress state dependent fracture initiation criterion are used to accurately describe the deformation response of the material. Very good agreement with the experimental results is obtained in the predicted average force-displacement responses for the calibrated stress states. A probabilistic damage mechanics model is put forward to depict the apparent stochastic ductile fracture behavior over a wide range of stress states. The 5th and 95th percentiles of the fracture initiation locus are recalibrated based on the proposed probabilistic ductile fracture model, which could provide an almost perfect prediction of the maximum and minimum bounds of force-displacement curves.

Authors 4

1. Yongfa Zhang Aachen Steel Institute

   RWTH Aachen University · Chongqing University

   Affiliation as printed

   Chongqing University

   College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing,400044, China

   Steel Institute, RWTH Aachen University, Intzestrasse 1, 52072 Aachen, Germany

2. Fuhui Shen Aachen Steel Institute

   RWTH Aachen University

   Affiliation as printed

   RWTH Aachen University

   Steel Institute, RWTH Aachen University, Intzestrasse 1, 52072 Aachen, Germany

3. Jiang Zheng corresponding

   Chongqing University · Shenyang National Laboratory for Materials Science

   Affiliation as printed

   Chongqing University

   International joint Laboratory for Light Alloys (Ministry of Education), College of Materials Science and Engineering, Chongqing University, Chongqing, 400044, China

   Shenyang National Laboratory for Materials Science, Chongqing University, Chongqing 400044, China

4. Sebastian Münstermann Aachen Steel Institute

   RWTH Aachen University

   Affiliation as printed

   RWTH Aachen University

   Steel Institute, RWTH Aachen University, Intzestrasse 1, 52072 Aachen, Germany