High-precision and simulation-based ultrashort pulsed laser processing of metals: Part III. characterization of material properties

Abstract

In the field of micro and nano structuring ultrashort pulsed (USP) laser processing attracts increasing attention due to its ability to generate high-precision structures. A simulation of the USP process can lead to a reduced process development time and help to achieve a better geometrical quality of the manufactured microstructures. To predict the ablation shape, temperature distribution and distortion in a USP ablation process, a detailed simulation of the physical processes during and after the laser ablation is required. Different simulation tools such as multiscale simulations are already established but still need different and accurate input parameters regarding the material properties of the workpiece to be machined 1. A material characterization procedure that can be used in a standardized way for different materials and processing stations needs to be developed. The procedure determines the absorption coefficient, penetration depth and ablation threshold precisely matched to a USP machine and the material used. Based on the material characterization procedure a calibration of the used simulation has to be carried out as precisely as possible. The simulation can then be applied for a digital process development and subsequently validated with specific experiments1.

Authors 3

1. Thilo Barthels Aachen Fraunhofer-Institut für Lasertechnik ILT

   Fraunhofer Institute for Laser Technology

   Affiliation as printed

   Fraunhofer-Institut für Lasertechnik ILT (Germany)

2. Markus Nießen Aachen Fraunhofer-Institut für Lasertechnik ILT

   Fraunhofer Institute for Laser Technology

   Affiliation as printed

   Fraunhofer-Institut für Lasertechnik ILT (Germany)

3. Christian Heinigk Aachen

   RWTH Aachen University

   Affiliation as printed

   RWTH Aachen Univ. (Germany)