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2022 roadmap on 3D printing for energy

Journal of Physics Energy, vol. 4, pp. 011501

Abstract

Abstract The energy transition is one of the main challenges of our society and therefore a major driver for the scientific community. To ensure a smart transition to a sustainable future energy scenario different technologies such as energy harvesting using solar cells or windmills and chemical storage in batteries, super-capacitors or hydrogen have to be developed and ultimately deployed. New fabrication approaches based on additive manufacturing and the digitalization of the industrial processes increase the potential to achieve highly efficient and smart technologies required to increase the competitiveness of clean energy technologies against fossil fuels. In this frame, the present roadmap highlights the tremendous potential of 3D printing as a new route to fully automate the manufacturing of energy devices designed as digital files. This article gives numerous guidelines to maximize the performance and efficiency of the next generation of 3D printed devices for the energy transition while reducing the waste of critical raw materials. In particular, the paper is focused on the current status, present challenges and the expected and required advances of 3D printing for the fabrication of the most relevant energy technologies such as fuel cells and electrolysers, batteries, solar cells, super-capacitors, thermoelectric generators, chemical reactors and turbomachinery.

Authors 30

  1. Albert Tarancón corresponding

    Institució Catalana de Recerca i Estudis Avançats · Institut de Recerca en Energia de Catalunya

    Affiliation as printed

    Catalonia Institute for Energy Research (IREC), St. Adrià del Besòs, Spain

    ICREA, Passeig Lluís Companys 23, 08010 Barcelona, Spain

  2. Institució Catalana de Recerca i Estudis Avançats · Technical University of Denmark

    Affiliation as printed

    Department of Energy Conversion and Storage, Technical University of Denmark, DK-2800 Kongens Lyngby, Denmark

    ICREA, Passeig Lluís Companys 23, 08010 Barcelona, Spain

  3. Institut de Recerca en Energia de Catalunya

    Affiliation as printed

    Catalonia Institute for Energy Research (IREC), St. Adrià del Besòs, Spain

  4. University of Milan

    Affiliation as printed

    CIMAINA and Physics Department, University of Milan, Milan, Italy

  5. Ulsan National Institute of Science and Technology

    Affiliation as printed

    Center for Multidimensional Programmable Matter, Ulsan National Institute of Science and Technology (UNIST), Ulsan 44919, Republic of Korea

    Department of Materials Science and Engineering, Ulsan National Institute of Science and Technology (UNIST), Ulsan 44919, Republic of Korea

  6. Technical University of Denmark

    Affiliation as printed

    Department of Energy Conversion and Storage, Technical University of Denmark, DK-2800 Kongens Lyngby, Denmark

  7. University of Oxford · The Faraday Institution

    Affiliation as printed

    Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH, United Kingdom

    Faraday Institution, Quad One, Becquerel Avenue, Harwell Campus, Didcot OX11 0RA, United Kingdom

  8. University of Oxford · The Faraday Institution

    Affiliation as printed

    Department of Materials, University of Oxford, Parks Road, Oxford OX1 3PH, United Kingdom

    Faraday Institution, Quad One, Becquerel Avenue, Harwell Campus, Didcot OX11 0RA, United Kingdom

  9. Fraunhofer Institute for Laser Technology

    Affiliation as printed

    Fraunhofer Institute for Laser Technology ILT, Steinbachstraße 15, 52074 Aachen, Nordrhein-Westfalen 52074, Germany

  10. Fraunhofer Institute for Laser Technology

    Affiliation as printed

    Fraunhofer Institute for Laser Technology ILT, Steinbachstraße 15, 52074 Aachen, Nordrhein-Westfalen 52074, Germany

  11. Fraunhofer Institute for Laser Technology

    Affiliation as printed

    Fraunhofer Institute for Laser Technology ILT, Steinbachstraße 15, 52074 Aachen, Nordrhein-Westfalen 52074, Germany

  12. Fraunhofer Institute for Laser Technology

    Affiliation as printed

    Fraunhofer Institute for Laser Technology ILT, Steinbachstraße 15, 52074 Aachen, Nordrhein-Westfalen 52074, Germany

  13. Fraunhofer Institute for Laser Technology

    Affiliation as printed

    Fraunhofer Institute for Laser Technology ILT, Steinbachstraße 15, 52074 Aachen, Nordrhein-Westfalen 52074, Germany

  14. KU Leuven

    Affiliation as printed

    KU Leuven, Oude Markt 13, Leuven, Flanders 3000, Belgium

  15. KU Leuven

    Affiliation as printed

    KU Leuven, Oude Markt 13, Leuven, Flanders 3000, Belgium

  16. KU Leuven

    Affiliation as printed

    KU Leuven, Oude Markt 13, Leuven, Flanders 3000, Belgium

  17. KU Leuven

    Affiliation as printed

    KU Leuven, Oude Markt 13, Leuven, Flanders 3000, Belgium

  18. Zhejiang University · Technical University of Denmark

    Affiliation as printed

    Department of Energy Conversion and Storage, Technical University of Denmark, DK-2800 Kongens Lyngby, Denmark

    Department of Engineering Mechanics, School of Aeronautics and Astronautics, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027, People’s Republic of China

    Department of Engineering Mechanics, School of Aeronautics and Astronautics, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027, People's Republic of China

  19. Technical University of Denmark

    Affiliation as printed

    Department of Energy Conversion and Storage, Technical University of Denmark, DK-2800 Kongens Lyngby, Denmark

  20. Technical University of Denmark

    Affiliation as printed

    Department of Energy Conversion and Storage, Technical University of Denmark, DK-2800 Kongens Lyngby, Denmark

  21. Technical University of Denmark

    Affiliation as printed

    Department of Energy Conversion and Storage, Technical University of Denmark, DK-2800 Kongens Lyngby, Denmark

  22. Zhejiang University

    Affiliation as printed

    Department of Engineering Mechanics, School of Aeronautics and Astronautics, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027, People’s Republic of China

    Key Laboratory of Soft Machines and Smart Devices of Zhejiang Province, Zhejiang University, Zheda Road 38, Hangzhou 310027, People’s Republic of China

    Department of Engineering Mechanics, School of Aeronautics and Astronautics, Zhejiang University, Zheda Road 38, Hangzhou, Zhejiang 310027, People's Republic of China

    Key Laboratory of Soft Machines and Smart Devices of Zhejiang Province, Zhejiang University, Zheda Road 38, Hangzhou 310027, People's Republic of China

  23. Oak Ridge National Laboratory

    Affiliation as printed

    Oak Ridge National Laboratory, Oak Ridge, TN 37831, United States of America

  24. Oak Ridge National Laboratory

    Affiliation as printed

    Oak Ridge National Laboratory, Oak Ridge, TN 37831, United States of America

  25. Oak Ridge National Laboratory

    Affiliation as printed

    Oak Ridge National Laboratory, Oak Ridge, TN 37831, United States of America

  26. Oak Ridge National Laboratory

    Affiliation as printed

    Oak Ridge National Laboratory, Oak Ridge, TN 37831, United States of America

  27. Oak Ridge National Laboratory

    Affiliation as printed

    Oak Ridge National Laboratory, Oak Ridge, TN 37831, United States of America

  28. Technical University of Denmark

    Affiliation as printed

    Department of Mechanical Engineering, Technical University of Denmark, Nils Koppels Allé, Bld. 403, 2800 Kgs. Lyngby, Denmark

  29. Technical University of Denmark

    Affiliation as printed

    Department of Mechanical Engineering, Technical University of Denmark, Nils Koppels Allé, Bld. 403, 2800 Kgs. Lyngby, Denmark

  30. Technical University of Denmark

    Affiliation as printed

    Department of Mechanical Engineering, Technical University of Denmark, Nils Koppels Allé, Bld. 403, 2800 Kgs. Lyngby, Denmark

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References 95