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Tuning the Microstructure and Thickness of Ceramic Layers with Advanced Coating Technologies Using Zirconia as an Example

Advanced Engineering Materials, vol. 22

Abstract

The properties of ceramic layers are not only related to the coating material but also—to a very high degree—the processing technology used. In particular, microstructure and thickness are key to the successful implementation of functional layers in application. This will be shown using yttria‐stabilized zirconia (YSZ) as an example, a highly versatile compound with high fracture toughness, high chemical and thermal stability, high biological compatibility, and high oxygen ion conductivity. For each application, specific microstructures are required, which can only be obtained by suitable processing. Herein, coating technologies for layers with thicknesses spanning the nanometer range up to several hundred micrometers, and from full density to tailored open porosity are focused. Wet processing routes, thin‐film deposition from the gas phase as well as thermal and plasma spraying are presented along with the resulting YSZ layers.

Authors 5

  1. RWTH Aachen University · Forschungszentrum Jülich · Jülich Aachen Research Alliance

    Affiliation as printed

    Department of Ceramics and Refractory Materials Institute of Mineral Engineering RWTH Aachen University Aachen 52064 Germany

    Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH Jülich 52425 Germany

    JARA-ENERGY Jülich Aachen Research Alliance Jülich Germany

    Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH Jülich 52425 Germany

  2. RWTH Aachen University · Forschungszentrum Jülich

    Affiliation as printed

    Department of Ceramics and Refractory Materials Institute of Mineral Engineering RWTH Aachen University Aachen 52064 Germany

    Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH Jülich 52425 Germany

    Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH Jülich 52425 Germany

  3. Forschungszentrum Jülich

    Affiliation as printed

    Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH Jülich 52425 Germany

  4. Forschungszentrum Jülich

    Affiliation as printed

    Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH Jülich 52425 Germany

  5. Forschungszentrum Jülich

    Affiliation as printed

    Institute of Energy and Climate Research – Materials Synthesis and Processing (IEK-1) Forschungszentrum Jülich GmbH Jülich 52425 Germany

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References 273